Noora Giti Faraz

Noora Giti Faraz

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introduction

Iron Ore Pellet | Introduction, Features and Applications in Metallic Sections Production

Iron Ore Pellet is one of the main raw materials in the steelmaking process and the production of metallic sections.
Pellets are small spherical balls made from fine iron ore concentrate mixed with additives such as limestone, bentonite, and other binders.

types

Key Features of Iron Ore Pellets

  • High mechanical strength and density suitable for furnace pressure

  • Uniform composition and high iron (Fe) purity

  • Enhanced efficiency in reduction and melting processes

  • Easier handling and storage compared to fine ore

  • Environmentally friendly production and usage

Types and Forms of Iron Ore Pellets

Iron ore pellets are produced in various forms depending on their production method and final application:

  • Green Pellets: Unfired pellets with high moisture content, used before the induration process

  • Indurated Pellets: Fully hardened and heat-treated pellets used in direct reduction furnaces

  • DR Pellets (Direct Reduction Pellets): Specifically designed for sponge iron and DRI production

  • BF Pellets (Blast Furnace Pellets): Used as feedstock in blast furnaces for pig iron and molten steel production

  • Micro Pellets: Small-sized pellets used for specialized metallurgical and mineral applications

Applications of Iron Ore Pellets

  • Steelmaking Industry: Main feed material for producing sponge iron and molten steel

  • Direct Reduction Plants (DRI): Used as the primary source for high-purity metallic iron

  • Rolling and Casting Mills: For manufacturing billets, rebar, beams, and other metallic sections

  • Blast Furnaces: Essential for producing pig iron with high energy efficiency

  • Export Market: Due to their high density and quality, widely used in international steel industries

Advantages of Using Iron Ore Pellets

  • Higher efficiency in reduction and melting operations

  • Lower fuel consumption and reduced environmental impact

  • Better control over chemical composition and steel quality

  • Easy transportation and long-term storage without degradation

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